Tag Archives | Robot

From entry level to complex automation solutions, robotic automation systems are helping increase productivity, reduce scrap, improve part quality, and protect their equipment and personnel.

Concept Systems earns FANUC recognition

from left to right: Mick Estes General Manager, Authorized System Integrator Group Sales, Marketing, and CERT Sales & Execution for FANUC; Mike Walling, Senior Engineer; Patrick Cross, Senior Engineer; Lou Finazzo, Director of Sales – Authorized System Integrator Group; Jack Gourley, Regional Engineering Manager.

from left to right:
Mick Estes General Manager, Authorized System Integrator Group Sales, Marketing, and CERT Sales & Execution for FANUC; Mike Walling, Senior Engineer; Patrick Cross, Senior Engineer; Lou Finazzo, Director of Sales – Authorized System Integrator Group; Jack Gourley, Regional Engineering Manager.

NEWS RELEASE – For Immediate Release
May 14, 2015

Albany, Ore. – Concept Systems Inc. was recently honored with two awards at FANUC America’s 16th Annual Authorized System Integrator Conference, in Orlando, Fla.

Concept Systems received an Outstanding Sales Growth award for increasing robot sales compared to the previous year and a Sales Leadership award for reaching an exemplary level of sales.

“We value our collaboration and partnership with FANUC,” said Michael Lindley, VP Sales and Marketing. “FANUC is a leader in the robotics industry, allowing Concept multiple options to address the manufacturing challenges that our clients face. Concept combines the power of the FANUC robotic platform with vision solutions to improve worker safety, increase productivity and manufacturing quality while providing a healthy ROI. We work with our clients and identify the best solution for each situation.” Continue Reading →

How Laser Scanners and Non-Contact Encoders Are Changing Robotic Applications

Painting robots can save time and waste, and the technology is not as far off as you may think.

At the International Manufacturing Technology Show (IMTS) show in Chicago earlier this month, I had the opportunity to share with clients and potential clients information about a new automation application that involves some good, solid here-and-now technology as well as some not-quite-ready-for primetime, emerging technology that is rather exciting. The application involves painting robots, coupled with laser scanning and non-contact encoding.

Continue Reading →

Robotic Cake Decorator

Concept Systems Supplies 3-D Vision System Retrofit for a Pair of Robotic Cake Decorating Lines

robotic-cakeConcept Systems in Albany, Ore., provides integration services and automation products to machine builder OEMs. These systems typically consist of robotic workcells with integrated machine vision and 3-D laser scanning.

Doug Taylor, project engineer at Concept Systems, describes how a robot with vision is being used to decorate cakes, saying, “We supplied a 3-D vision system retrofit for a pair of robotic cake decorating lines for a large bakery, replacing a 2-D camera system that only provided the center point of the cake (X-Y), but offered no Z-axis information whatsoever,” Taylor adds. Continue Reading →

Adding Senses to Robots Multiplies Manufacturing Value

Advancing technologies have given robots the ability to adapt to the environment around them, greatly increasing their value in production applications in manufacturing.

Watching a robot in action is a pretty cool thing. A six-axis robot can perform moves that are as good, or better, than the human arm, and it can do it fast! We regularly wow students on facility tours who get to see our robot demos in action, zipping from one position to another. I imagine this is the case for automation professionals as well. When touring a manufacturing facility and catch a glimpse of a robot in operation, I eagerly await the opportunity to stand in front of it and watch it do its thing. Maybe this is just my reaction. Am I the only robo-geek out there or do you feel the same?

Unfortunately, more often than not, I am let down by what the robot is actually doing: the same thing over and over, following the same path at the same speed. Beyond the initial wow factor generated by a lot of motion and maybe an innovative end-effector (end-of-arm tool), robots are not really doing anything very cool or providing the value they could be if they were to leverage advancing technology. Continue Reading →

Robotic controls double throughput

Concept Systems resolves coffee roaster infeed problems, doubles throughput with new robotic controls, 3D vision, and application-specific effectors.

coffee_robot_3D_modelBottlenecks can occur at every stage of the manufacturing process, limiting productivity and causing problems that increase production costs. Savvy production managers know that no matter what the process, and no matter what the current rate of production, there’s always a weakest link that can be improved to increase a factory’s contribution to the company’s bottom line. In this regard, the equipment that handles the infeed of raw materials is just as important as the machinery that does the processing. An advanced vision-guided robotic infeed system can double throughput compared to other methods. For example, a 3D vision system has helped a large coffee roasting plant increase its green bean infeed rate by 100%, while eliminating a safety and material waste problem that was costing the company 100,000 lb of lost beans per year.

The coffee roaster was having problems with a robot whose job was to unload pallets of 150-lb burlap bags containing raw beans and place the bags one-by-one on a conveyor ultimately feeding the roaster. The gripper on the end of the robot arm was pinching the bags awkwardly and causing them to tear, spewing coffee beans over the floor of the unloading area. The robot moved slowly and relied on “feel” and memory as it attempted to locate the next bag to move. As the plant is charged with processing some 650,000 bags of coffee beans per year, the cost of the robot’s errors in lost beans and lost productivity was mounting. Loose beans on the floor posed a safety concern. With these factors in mind, plant managers decided to upgrade the bean bag handling system, and enlisted the help of a system integrator with expertise in advance automation systems, including smart robotic workcells guided with machine vision systems. The control system used incorporates an advanced 3D vision system with high-end PC-based software to build a 3D model of the environment in which the infeed robot operates. Continue Reading →