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Tag Archives | robotic vision technologies

Top 5 Reasons to Update Your Controls

Concept Systems, Inc. manages robotic vision technologies from start to finish. We first meet with a company that has production problems. These may be related to inefficient machinery, hazardous equipment usage, or simply not having a system that allows them to keep up with client demand for their products. Concept systems, Inc. will talk with a company about their current problem and brainstorm solutions where updated technology would be beneficial.

From here, we design from scratch or redesign current robotic controllers to become more capable of performing their designated tasks. Robotic vision has helped a variety of industries meet their unique production needs in a way that provides both consumer satisfaction and profitable returns for the company. Here are 5 reasons why businesses should consider updating their production controls and machinery.

Increase Productivity

Utilizing enhanced machine vision can increase a company’s production significantly. When the controlling technology is able to make better scans of the product, then the production process is able to speed up and put out a higher volume of work. If the technology is not currently being used at all, it can be programmed to take on a larger workload.

Efficiency and Accuracy

With increased speed comes higher efficiency and accuracy. Not only is the production line moving at a steadier pace, but the number of errors occurring during production is also cut down. This is a big bonus of having robotic vision. Human error is inevitable, but robotic technologies have little to no error when programmed and function correctly.

Less Waste

The good consequence of practically nonexistent error margins is less waste of materials and time during production and processing. This is a win for the company and the environment. Fewer resources are needed to get the job done and the resources that are used get used more fully. With less waste, the company invests less money into materials costs.

Larger Profits

Less money wasted on material costs is just part of the profits made by the company. With all the increases in efficiency and production, the company is able to get more products made or items processed through their lines and shipped out to where they need to go. Investment in robotic vision will definitely see an eventual retrieval of monies spent.

Better Safety

With robot guidance, the machines can replace or change some of the dangerous jobs once left to company workers. Special scanners and controls can be programmed to do the work in areas that are not safe for people to be around. Share a new company vision with Concept Systems, Inc.!

What You Need to Know About Industrial Painting Robots

Many years ago, robots ceased being an element of science fiction and futuristic trends. In fact, robots have been in use for more than 50 years in industrial and production settings. Robots were once large and expensive, and performed tasks too big or heavy for human workers. Today, smaller, specialized robots work side-by-side with humans in the same workspace, and cost a fraction of what they once did.

One area where robotics technology has excelled is in the area of industrial painting. Through specialized operator programming, an industrial painting robot is able to flawlessly and consistently produce a high-quality paint finish. The technology is used not only in large scale operations such as car manufacturing plants, but also in smaller settings that require a higher level of intricate and flexible responses, such as multi-component production.

By adding robotic vision technologies, industrial painting robots are able to analyze and inspect an object, determine the location of edges, recognize patterns, evaluate size, and a variety of other tasks. Robot vision is a combination of software, sensors, algorithms, and cameras that connect with the robot system and the application to guide it through a specified process. With this rapidly growing technology, robots can now recognize components, determine what parts to pick up or put down, and what areas to paint on an object. We can also program painting robots for pinpoint accuracy and unique specifications—no more drips or overspray issues.

Robotic technologies are providing new options for businesses, small and large, to compete in the global marketplace. Here are some of the ways that painting robots are changing the industrial and manufacturing landscape:

More Work, Less Space

  • With the development of slimmer, dual-armed models which have the capability of reaching farther, robots can be installed in smaller locations, such as a wall, a shelf, or even on a rail. This allows painting robots to perform a multitude of tasks using less space.
  • Additionally, through the development of anti-collision software, several robots are able to work in close proximity to one another without incident, performing joint or specialized tasks, which increases productivity.

Increased Workplace Safety

  • Workplace safety is a constant concern for all types of businesses, but especially in an industrial or manufacturing environment. In the past, robots were caged and secured in order to protect the human workers as well as the other robotic devices around them. Today, humans are able to work in close proximity to robots, and while safety procedures are still required, there is no longer the need for the complicated safety protocols of the past. Programming determines specific space proximities and limitations to enhance safety.
  • Exposure to hazardous materials has long been an issue in industrial settings. The chemical compounds found in paint are known to cause adverse health effects in human workers. Through robotic alternatives, such as using industrial painting robots, that risk is minimized.
  • Less hazardous waste is created due to the improved consistency of paint application by painting robots.

The business atmosphere of today demands high-quality product output, increased profitability, and the ability to adjust technology to meet not only the needs of the company, but also market demand. For 17 years, Concept Systems has provided the latest technological and innovative solutions for our customers’ operations. For information on a customized solution for your manufacturing and production needs, contact us.