News & Insights
All Case Studies
Explore industrial automation case studies from Concept Systems across manufacturing and other complex industrial environments. See how our engineers apply controls, robotics, machine vision, process automation, functional safety, and other technologies to solve real production challenges.
From modernizing obsolete control systems to designing new robotic workcells and plant-wide automation, these projects show the engineering behind measurable improvements in safety, reliability, throughput, and maintainability.
No Cheese Left Behind: Modernizing Controls with Zero Downtime
Replacing obsolete controls while developing a phased retrofit strategy to reduce risk and protect continuous cheese production. When obsolete controls threatened the long-term reliability of Tillamook Creamery's cheese production equipment, Concept Systems was...
Gas in the Tank: Modernizing Fuel Farm Controls
Replacing outdated controls with a centralized fuel farm control system to improve visibility, efficiency, throughput, and safety. A fuel farm containing five storage tanks supported aircraft fueling as well as the loading and offloading of supply trucks. Its aging...
A Pressing Matter: Improving Aluminum Extrusion Safety
Engineering and implementing machine safety remediation for more than 80 identified hazards across an aluminum extrusion line. An aluminum manufacturer needed to address more than 80 safety hazards identified during a plant-wide safety assessment. Concept Systems...
Crispy Innovation: Developing a New Standard for Automation
Leveraging our experience as a Rockwell Automation Gold Level System Integrator to standardize process control with PlantPAx for a greenfield frozen potato processing facility. A global frozen potato supplier was building a greenfield processing facility while looking...
We Steel Got It: Automating Billet Identification & Tagging
Combining six-axis robotics, 3D vision, automated welding, and production data to improve steel billet traceability, accuracy, and worker safety. Steel manufacturers like Nucor Steel rely on accurate billet identification to maintain traceability from casting through...
Bake Me a Better Cake: Improving Robotic Decorating with 3D Vision
Retrofitting existing robots with 3D laser scanning to improve cake decorating accuracy, flexibility, and changeover efficiency. Rise Baking Company produces and decorates cakes for large supermarket chains. As customers requested increasingly intricate designs,...
Go-Go, Gadget Arm: Scaling a New Product with Robotic Automation
Developing and deploying 30 high-speed robotic workcells across eight facilities to help Vestcom bring a new retail product to market. Vestcom provides shelf-edge pricing and promotional solutions to more than 70 percent of retail food, drug, and mass merchants in the...
Pick-Up Sticks, Robot Style: Automating Random Bin Picking
Combining 3D machine vision, six-axis robotics, and custom tooling to automate the handling of heavy, randomly oriented parts. At a truck and axle manufacturing plant in North Carolina, operators manually unloaded heavy, irregular components from large bins before...
Soaring Efficiency: Modernizing Aerospace Paint Hangar Controls
Integrating collision avoidance, process air, crane positioning, and hazardous-area controls to improve the accuracy, efficiency, and maintainability of an aircraft paint hangar. Painting a commercial aircraft requires precise coordination between painters, movable...
Ice, Ice, Baby: Modernizing Controls for Polar Icebreakers
Upgrading crane and hydraulic controls aboard U.S. Coast Guard polar icebreakers to improve reliability, redundancy, diagnostics, and operator control. When the U.S. Coast Guard installed new crane hardware and hydraulic power units aboard its two polar icebreakers,...
