News & Insights

All Case Studies

Explore industrial automation case studies from Concept Systems across manufacturing and other complex industrial environments. See how our engineers apply controls, robotics, machine vision, process automation, functional safety, and other technologies to solve real production challenges.

From modernizing obsolete control systems to designing new robotic workcells and plant-wide automation, these projects show the engineering behind measurable improvements in safety, reliability, throughput, and maintainability.

Gas in the Tank: Modernizing Fuel Farm Controls

Replacing outdated controls with a centralized fuel farm control system to improve visibility, efficiency, throughput, and safety. A fuel farm containing five storage tanks supported aircraft fueling as well as the loading and offloading of supply trucks. Its aging...

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A Pressing Matter: Improving Aluminum Extrusion Safety

Engineering and implementing machine safety remediation for more than 80 identified hazards across an aluminum extrusion line. An aluminum manufacturer needed to address more than 80 safety hazards identified during a plant-wide safety assessment. Concept Systems...

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Crispy Innovation: Developing a New Standard for Automation

Leveraging our experience as a Rockwell Automation Gold Level System Integrator to standardize process control with PlantPAx for a greenfield frozen potato processing facility. A global frozen potato supplier was building a greenfield processing facility while looking...

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We Steel Got It: Automating Billet Identification & Tagging

Combining six-axis robotics, 3D vision, automated welding, and production data to improve steel billet traceability, accuracy, and worker safety. Steel manufacturers like Nucor Steel rely on accurate billet identification to maintain traceability from casting through...

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Pick-Up Sticks, Robot Style: Automating Random Bin Picking

Combining 3D machine vision, six-axis robotics, and custom tooling to automate the handling of heavy, randomly oriented parts. At a truck and axle manufacturing plant in North Carolina, operators manually unloaded heavy, irregular components from large bins before...

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Ice, Ice, Baby: Modernizing Controls for Polar Icebreakers

Upgrading crane and hydraulic controls aboard U.S. Coast Guard polar icebreakers to improve reliability, redundancy, diagnostics, and operator control. When the U.S. Coast Guard installed new crane hardware and hydraulic power units aboard its two polar icebreakers,...

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