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Why 3D Scanning Can Benefit Your Business

Concept Systems provides robotic technology solutions to companies so they can cut operation costs, increase productivity, and reduce errors. 3D laser scanning systems are often a part of our automation solutions. These unique, ultra-precise systems perfectly capture 3D shapes in order to inspect and analyze real-world objects or environments, allowing for the measurement and collection of data on the exact shapes and orientations. This collected data is ideal for constructing digital 3D model solutions.
Various industries can utilize 3D scanning systems, from manufacturing and engineering, to design, development, and surveying, to movies, art, and medicine. 3D scanning results in two key things: higher quality products and less costly manufacturing processes. It’s been estimated that 3D scanning can reduce manufacturing costs by 75 percent. At Concept Systems, we provide clients with 3D laser scanner solutions so they can consistently create high-quality products that function properly.
We’ve covered a few of the businesses that can benefit from our 3D scanning solutions, but let us get a little more specific:

The Conceptualization Phase

Individuals who work in design-based businesses always go through this phase of conceptualization and idea generation. Typically done with clay lead or foam lead, 3D scanning takes conceptualizing to a new level. The scanners can be applied during the idea generation phase by digitizing objects and then using them to interpret and enhance concept diagrams.

Design Phase and Process

As mentioned, 3D scanning can be applied at the beginning of the design phase by using a physical object to design a CAD (computer aided design) model. Designers usually need to design around or fit a design to existing objects. You can scan these parts and incorporate them into the design. This results in parts that consistently fit.
3D model scanning systems can benefit the actual design process in the following ways:

  • It increases the effectiveness of working with complex parts and shapes.
  • It assists with the design of products to accommodate other parts.
  • If CAD models are outdated, a 3D scan will provide an updated version.
  • 3D scanners quickly capture all physical measurements of any object.
  • A 3D scanner ensures that the parts fit together on the first try.
  • You can capture engineering optimizations inherent in manufactured parts with 3D scanning.
  • Scanners utilize modern manufacturing on parts that were manufactured before CAD existed.
  • Allows for a comparison between “as-designed” models and “as-built” parts.

Development Phase

When a project moves on to the development phase, user requirements and documentation are followed and the project is measured by predefined criteria. It is in this phase that it is accepted by the client.

Implementation Phase

After development is completed the project can now move on to the implementation phase. This phase is the implementation of the system. It is the development of the actual tested solution. The system is configured and launched for testing. At this point feedback can be used to enhance performance and problems can be worked through. It is not unusual for the product to frequently move back and forth from development to testing. User training takes place in this phase.

VisionFeed-3D

An efficient, reliable feeding system for unloading difficult to handle goods. Concept Systems’ VisionFeed-3D offers automated line feeding, utilizing an innovative laser-guided robot system. The laser system, utilizing two SICK IVP cameras to generate a 3D model, determines the position and orientation of randomly placed objects in a bin or on a pallet. The system then deploys the robot to pick the next, most accessible object and accurately positions it for the infeed system. Concept Systems tailors the robot and end of arm tool to each application’s particular needs. (VIDEO)

Robotic Cake Decorator

Concept Systems Supplies 3-D Vision System Retrofit for a Pair of Robotic Cake Decorating Lines

robotic-cakeConcept Systems in Albany, Ore., provides integration services and automation products to machine builder OEMs. These systems typically consist of robotic workcells with integrated machine vision and 3-D laser scanning.

Doug Taylor, project engineer at Concept Systems, describes how a robot with vision is being used to decorate cakes, saying, “We supplied a 3-D vision system retrofit for a pair of robotic cake decorating lines for a large bakery, replacing a 2-D camera system that only provided the center point of the cake (X-Y), but offered no Z-axis information whatsoever,” Taylor adds. Continue Reading →